Brake disc is a metal disc what mounted on the axle or wheel, along with the rotation of the wheels. The vehicle goes to slow down or stop when the brake discs brake by brake pad. General brake disc is provided with a circular hole. Its role is reducing weight and increase the friction. Brake discs are different, which is characterized in that the wall is thin, disc and the center is formed by sand core. Different kinds of brake disc, in the disc diameter, disc thickness and two pieces of gap size differences, hub thickness and height also each are not identical.
TEDRAIL supply brake disc for railway applications such as passenger coach and locomotive which is fully content of AAR and UIC 541-3 standard.
There are two types of brake discs:
- Axle Mounted Brake Disc
- Wheel Mount Brake Disc
TEDRAIL’s brake disc is composed of
- Friction Ring
- Disc Hub
- Fastener Parts, such as bolt, nut, and bush.
PRODUCT TYPE | Axle-Mounted Disc | Wheel-Mounted Disc |
MATERIAL - RING | Alloy Cast Steel Gray Cast Iron Alloy Cast Steel | Alloy Cast Steel Gray Cast Iron Alloy Cast Steel |
MATERIAL - HUB | Forged Steel | Forged Steel |
SIZE | Ø 470 – 720 mm | Ø550 – 1085 mm |
WIDTH | 70 – 170 mm | 120 – 145 mm |
Features:
- Designing:
- Material of friction ring could be changed according to customer’s requirement.
- Computer Simulation for Thermal calculation of temperature and stress
- Finite element analysis
- Optimized cooling rib of friction ring
- Testing:
- UT and MT for friction ring
- MT for hub
- Torsion Testing
- Dynamic balancing testing